At our Martabe Gold Mine in Indonesia, Macmahon partnered with the Indonesian Komatsu dealer United Tractors to conduct a comprehensive fuel usage study evaluating the performance of hybrid excavators. The study aimed to compare the efficiency and environmental impact of a Komatsu HB365-1 hybrid hydraulic excavator against a Komatsu PC300-8MO excavator. The study involved collecting and analysing three months of machine data, followed by comparing the results through a controlled comparison test.
Trial Conditions
To ensure accurate and reliable results, the following conditions were maintained throughout the controlled comparison test:
- Same Operator: Both excavators were operated by the same individual to eliminate variations in operator performance.
- Good Condition: Both machines were maintained in optimal condition, ready for testing.
- Same Material: The excavators worked with identical materials to ensure consistency.
- Method: The application and time distribution were kept the same for both excavators.
Results
The study produced the following notable outcomes:
- Machine data showed the Komatsu HB365-1 hybrid hydraulic excavator demonstrated a 9.6% per hour reduction in fuel consumption compared to the Komatsu PC300-8MO.
- Actual comparison test confirmed the Komatsu HB365-1 hybrid hydraulic excavator demonstrated a 9.27% per hour reduction in fuel consumption compared to the Komatsu PC300-8MO in high swing time activities in a loading cycle.
- Carbon Savings: The potential carbon savings achieved with the HB365-1 hybrid excavator equate to 6 kg per hour.
The fuel usage study highlights the significant advantages of using hybrid excavators in mining and civil infrastructure operations. The Komatsu HB365-1 hybrid hydraulic excavator not only reduced fuel consumption but also demonstrated considerable improvements in fuel efficiency and potential carbon savings. As a result, Macmahon now operates seven Hybrid excavators at the Martabe mine site across various mining and civil works. These findings underscore Macmahon’s commitment to working with OEM partners to ensure we are working to sustainable practices and innovation in mining and civil infrastructure operations, paving the way for more environmentally friendly and cost-effective solutions in the industry.
